Remaining Useful Life Without Run-to-Failure Data
You don't need a graveyard of failed bearings to forecast a repair, and the number on the dashboard was never the point.
Field Notes · Topic
Articles tagged “Predictive Maintenance” on the Zoniax blog — field notes on industrial operations intelligence.
You don't need a graveyard of failed bearings to forecast a repair, and the number on the dashboard was never the point.
Deployment is day one for an industrial model, not the finish line: how drift, retraining, and ownership decide whether it survives its second year.
A plant-floor method for baselining, attributing, and pricing industrial AI value before the dashboards outrun the returns.
How infrared inspection turns invisible heat into lead time before a connection fails.
Where machine vision, soft sensors, and predictive maintenance actually have to run on a regulated production line.
Fixed alarm limits catch the gross excursion and miss the early drift. Here's how learned anomaly detection scores raw sensor streams, and why the threshold, not the model, is the hard part.
Reliability metrics are only as honest as the failure definition and the timestamps behind them. Four claims worth dismantling.